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Overmolding Service

Overmolding service from Rapid Precision will let you craft stronger and more useful products. These products will be more durable and more comfortable for our consumers. With Overmolded products, you can more easily get grips, insulation, seals, or more decorative features to get a more appealing product.

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What is Overmolding?

This process forms a permanent bond between a substrate and a secondary material. The substrate can be a type of plastic or metal, and the secondary material is usually rubber or some type of plastic with a soft touch. The benefits of this process include improved grip, shock resistance, and better sealing. Overmolding also integrates products with different materials into a single product. This process also eliminates the need for assembly and product failure.

Overmolding Process

Plastic over Plastic

This process combines two different plastics to enhance flexibility and visual appeal. It is commonly used for electronics and plastic housings to ensure a durable bond between materials.

Rubber Over Plastic

This process combines rubber and rigid plastic to enhance grip and vibration dampening. It is commonly used for hand-held tools and medical devices to ensure a comfortable handle.

Plastic Over Metal

This process combines plastic and metal inserts to enhance insulation and corrosion resistance. It is commonly used for electrical connectors and structural reinforcements to ensure a durable part.

Rubber Over Metal

This process combines rubber and heavy metal to enhance sealing and noise control. It is commonly used for automotive and industrial systems to ensure a reliable performance.

Why Overmolding Services?

Rapid Precision provides integrated overmolding solutions with engineering know-how, sophisticated tooling, and exceptional quality control. We take care of all aspects of overmolding, including engineering of materials, mold design, and process improvement, so all overmolded products receive the exact functional and visual requirements.

We optimize the process to make sure defects do not occur and process efficiency improves. Clients receive consistent and in-stock overmolded products ready for deployment. Moreover, we are thinking of providing painting over molds to make the products aesthetically valuable and more durable.

High-accuracy machining for complex and large-scale part designs. We deliver precise routing solutions for various materials with superior surface finishes.
High-accuracy machining of thin profiles in delicate and hard materials. Our process ensures extreme precision for intricate parts with very tight tolerances.
Multi-axis machining of complex parts with high precision and speed. We utilize advanced technology to create functional components for demanding industrial uses.
High-accuracy machining of all-round and cylindrical parts with ease. Our turning services provide consistent quality and perfect dimensions for every component.

Our Capabilities

Rapid Precision is your go-to provider for advanced CNC machining, delivering high-precision parts across industries. 

A cost-effective raw finish with visible tool marks, ideal for components where aesthetics are not a priority.
Uses glass beads to create a smooth matte texture that effectively hides all visible machining marks.
Creates fine parallel lines for a metallic look, enhancing the aesthetic appeal of premium consumer products.
A durable protective coating that increases corrosion resistance and is available in various colors and finishes.
Creates a thick, specialized layer ideal for industrial parts. Offers maximum   resistance against heavy wear.

Maintains electrical properties while creating a protective oxide surface. Essential  reliable electrical grounding.

Achieves a near-optical level of clarity on the material’s surface. Perfect for  clear plastic prototypes.

Uses ultra-fine abrasives to create a high-gloss finish. Produces a decorative shine for  high-end components.

Finishing Options for Injection Molding

Injection Molding Design Guide Line

ParameterDescription
Maximum Reel SizeUp to 1000 × 100 × 450 MM
Minimum Reel SizeStarting from 170 × 75 × 15 MM
Reel Design ControlOptimized for aluminum & non-structural aluminum
Dimensional CustomizationPlastic core plastic, rubber core plastic, rubber core metal
Polymers OptionsTPE, TPU, silicone-based materials
Core Material TypesEngineering plastics and reinforced metals
Cavity Tolerance± 0.02 MM
Branding OperationsSurface branding, grip pattern finishing
Enhanced SupportMolded grip zones and functional texturing
Wall Thickness Range1 MM – 4 MM
Draft Angle1° – 4° depending on enclosure
Grip Pattern DesignsAnti-slip textures & ergonomic shaping
Typical Lead TimeTooling and trials in 20–25 working days

Our Injection Molding Gallery Parts

Explore our portfolio of high-precision components, showcasing advanced technology and engineering excellence. From intricate milling to high-speed turning, each part reflects our commitment to ISO-certified quality and technical perfection.

Rapid Precision Industries Solutions

Medical Precision
Delivering high-precision parts with zero-tolerance accuracy for the healthcare sector. We ensure every component meets the strict safety and quality standards required for medical equipment.
Electronics Industry
Manufacturing micro-accurate components for complex electronic devices and circuitry. Our process ensures superior conductivity, heat resistance, and a perfect fit for every small-scale part.
Automotive Engineering
Precision machining for high-stress engine parts and structural automotive components. We deliver durable, high-performance solutions that drive innovation in the modern automotive industry.
Robotics Solutions
We provide custom CNC machining for advanced robotic components and automation systems. Our parts are engineered for durability and high-speed performance in demanding environments.

Rapid Tooling

Rapid tooling let’s you go faster to go from an idea to functional parts. With our advanced CNC machining service, we create molds and tooling with precision needed to test designs, validate fit, and function and bring products to market faster. It’s perfect for prototypes, low volume runs, and early-stage development where outworking competitors is critical and precision matters most.

Production Tooling

For our production tooling, we prioritize long-term durability. With top grade materials and precision CNC machining, we make tooling that allows full-scale production without losing accuracy. If you need thousands of the same parts, and even with batch production, we deliver consistent, reliable tooling and stable production cycles.

Materials

Materials for Insert Molding

We offer a broad range of thermoplastic and thermoset materials, each selected for its performance characteristics and suitability for different applications.

Plastics

ABS is strong, durable, and offers good resistance to heat and impact. It’s preferred for automotive components and consumer goods.

ABS Beige(Natural)

ABS Black

ABS Black Antistatic

ABS Milky White

ABS+PC Black

ABS+PC White

Polycarbonate is extremely durable and has high impact resistance, along with excellent clarity, used for bullet-proof glass and protective gear.

PC Black

PC Transparent

PC White

PC Yellowish White

PC+GF30 Black

PMMA, or acrylic, is known for its crystal clarity and weather resistance, making it ideal for outdoor fixtures and display cases.

PMMA Black

PMMA Transparent

PMMA White

POM is strong, with a low friction surface and good dimensional stability, perfect for precision parts in mechanical applications.

Dark brown (coffee) POM 100AF

POM Black

POM Blue

POM White

Nylon is versatile, strong, and wears well against friction, commonly used for gears, bearings, and other wear-resistant surfaces.

PA(Nylon) Blue

PA6 (Nylon)+GF15 Black

PA6 (Nylon)+GF30 Black

PA66 (Nylon) Beige(Natural)

PA66 (Nylon) Black

Polyethylene is lightweight and has high resistance to impact, widely used in packaging and containers.

PE Black

PE White

PEEK is renowned for its high temperature resistance and strength, often used in aerospace and medical implant manufacturing.

PEEK Beige(Natural)

PEEK Black

Polypropylene is tough, has excellent chemical resistance, and is used for automotive parts, containers, and in packaging.

PP Black

PP White

PP+GF30 Black

Rapid Precision Trusted Global Partner

We are your trusted manufacturing partner. Precision Machining and Efficient Management Delivery of High-Accuracy Global Parts. We guarantee consistent quality and transparency with punctual and reliable lead times. 

We are with you every step of the way, from validating a design to mass production.

Network-wide parts produced
35 M+
Companies served
3000 +
Combinations of material, process, finish
options
4100 +
Supply regions to mitigat e risk & enhance delivery speed
3

All-in-One Your Reliable Manufacturing Partner

Design and Engineering Support

Our work begins with understanding your design with engineering clarity. Knowing that the starting point of every successful product is understanding the engineering aspect, we work with you to comprehend design needs, analyze the specifications, and make manufacturable parts. Our early risk assessments streamline revisions, contain costs, and deal with ever-decreasing performance variability.

Rapid Prototyping

Change concepts into real-life components fast and with ease. Rapid Precision services enable you to validate your design, test its functionality, and work out any remaining details before entering the production phase, allowing complete design confidence. Directly accompanying any design stage, fast production welcomes you to the design stage without demand to sacrifice precision.

Production and Manufacturing

When your design is production-ready, we make the transition to production seamlessly. Supporting low, medium, and high-scale production, we maintain the same quality, repetition, and precision in each manufacturing run. Adaptable workflows allow for smooth production transitions as demand increases.

Quality control and distribution

The meticulous nature of our work carries through all aspects of our business. Each component undergoes a thorough review to meet the required specifications and standards to be qualified for shipping. Following our extensive and streamlined order delivery process, we guarantee our customers receive parts that are ready to be joined and utilized for intended purpose in a timely fashion, without exception.

How It Works – 3-Stages Workflow

We guarantee that CNC parts are delivered on time and that the process is completely transparent in the following 3 simple steps:

Upload Your Files

Instant prices with DFM feedback for many file types.

We Manufacture Your Parts

You can select from many materials and methods.

Tracking and Receiving Your Parts

View the QC documentation and inspection photographs.

Choose Us for Flexible Pricing and Quick Delivery

At Rapid Precision, we know price and timeline go hand in hand. Our CNC machining services can work around your budget and deliver on your deadline. Get a quote instantly and select the service to meet your requirements.

  • Competitive pricing with quality always remains.
  • Fast lead time to complete the project quickly.

Success Stories

Rocket Engine Parts Manufacture by us

Rocket Engine Parts Manufacture by us

Rocket Engine Parts Manufacture by us

Pros of Overmolding

Frequently Asked Questions

Explore our frequently asked questions to understand
more about services and how we can help you achieve your project goals.Explore our frequently asked questions to understand more about CNC machining services and how we can help you achieve your project goals.

What materials are used in overmolding?

We commonly use TPE, TPU, silicone, and rubber over substrates such as ABS, PC, nylon, or metal depending on what the application requires.

Yes! Overmolding is very efficient for medium to high volume production.

In most cases it can! Overmolding takes the parts and is turned into one, which eliminates the cost for assembly and also prevents things from failing.

Overmold bonds, when made correctly, can be very strong and be used for a long time without falling apart or getting damaged from things like the outdoors or weather.

Yes! Custom shapes, materials, and performance goals are completely doable.

Quality Assurance & Compliance

Reliability in Every Part We Manufacture

We stay true to industry standards that have to do with quality and safety, like ISO 9001:2015 and AS9100. We assess and check every part multiple times to ensure that inspections have been done thoroughly and that we can offer no exceptions to your needs.

What Makes Rapid Precision Different from Others

Instant Smart Quoting
Get quick pricing and DFM insights to optimize designs and reduce costs.
Global Supply Network
Access our global manufacturing network for reliable solutions of all sizes.
Certified Quality Control
Strict inspection protocols for every part. We ensure 100% accuracy and high standards.
Fast Reliable Delivery
Punctual shipping for all custom orders. Your projects always stay on schedule.

End-to-End Solutions From Rapid Precision

Rapid Prototyping

With our CNC machining service, bringing your ideas is a thing of the past. We create prototypes with the functionality or you to improve your ideas with minimal to no impact on production.

Low Volume Production

High-quality production of machined parts is possible without the need for high volumes of parts. Our low-volume production service is tailored with high-volume flexibility to suit your early-stage product needs.

End-to-End Solutions

Your entire production workflow is managed by us from start to finish. Scheduled delivery is guaranteed for all projects regardless of complexity.

CNC Manufacturing Resources

Ready To Get Started?

Rapid Precision brings your ideas to life. We stand beside your project all the way to production, manufacturing reliably to achieve repetitive outcomes with quality and on time.