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Wire EDM Services at Rapid Precision

Rapid Precision provides machining of intricate metals with tight-tolerance requirements with the Wire EDM which maintains high accuracy but which conventional machining can not perform. The process ensures the edges are burr free, very accurate and of uniform quality- prototype to full production run.
 

Get instant pricing, project lead times, and DFM feedback.

Accepted File Types: STEP, STP, SLDPRT, STL, DXF, X_T, X_B, IPT, CATPART, PRT, SAT, 3MF, JT
  Our Instant Quoting Engine is covered by U.S. Pat. Nos. 11,086,292, 11,347,201, 11,693,388, 11,698,623, 12,099,341, and 12,189,361. Other patents pending.

What is the Reason to select Rapid Precision to do the job in Wire EDM?

Rapid Precision is a company that deals in high precision Wire EDM machining of complex shapes, hardened metals, and parts in ultra-tight tolerances. We have highly precise computer-controlled technology which can cut stress-free and with tremendous precision making it ideal for tooling, molds, and precision industrial parts. Every part of the Wire EDMs will be done to precise dimensional and surface-finish specifications by our skilled engineers, with stringent quality control and superior inspection equipment. Rapid Precision is able to provide quality assurance at all levels, quick lead times and dependable outcomes, whether a prototype is produced or a production run occurs.
 
Wire EDM machine cutting metal. Precision machining process.

Wire EDM Part Size Standards

FeatureDescription
Cutting AccuracyUp to ±0.002 MM for high-precision components
Minimum Feature SizeFine cuts down to 0.1 MM
Material ThicknessUp to 300 MM (material dependent)
Compatible MaterialsTool steel, hardened steel, aluminum, copper, titanium
Surface FinishSmooth, burr-free finish without secondary machining
Production VolumePrototypes to low-volume production
File FormatsSTEP, IGES, DXF, DWG

Our Wire EDM Gallery Parts

Explore our portfolio of high-precision components, showcasing advanced technology and engineering excellence. From intricate milling to high-speed turning, each part reflects our commitment to ISO-certified quality and technical perfection.

Silver Wire EMD component with central wheel and supporting structures.
Black lens hood for Wire EMD, camera accessory
Two brass Wire EMD discs with circular perforation patterns.
Wire EMD components: metal threaded parts with precision machining.
Metal part created with Wire EMD, showing precise cuts and smooth finish.
Silver Wire EMD part with angled grooves and internal threading.

Rapid Precision Industries Solutions

Modern operating room with surgical equipment, monitors, and lights, ready for CNC machining services.
Medical Precision
Delivering high-precision parts with zero-tolerance accuracy for the healthcare sector. We ensure every component meets the strict safety and quality standards required for medical equipment.
Automated CNC machining services assembling a circuit board with precision equipment.
Electronics Industry
Manufacturing micro-accurate components for complex electronic devices and circuitry. Our process ensures superior conductivity, heat resistance, and a perfect fit for every small-scale part.
Car manufacturing assembly line with vehicles suspended in a factory setting. CNC Machining Services
Automotive Engineering
Precision machining for high-stress engine parts and structural automotive components. We deliver durable, high-performance solutions that drive innovation in the modern automotive industry.
Robots performing CNC machining services, industrial automation in action.
Robotics Solutions
We provide custom CNC machining for advanced robotic components and automation systems. Our parts are engineered for durability and high-speed performance in demanding environments.
Materials

Wire EDM Materials

 Wire EDM services accurately machine a variety of conductive materials, including hardened steels and superalloys, delivering precise, durable components for critical applications.

Plastics

White CNC machined part showing intricate design, relevant to online CNC machining services.

Ideal for hardened tools, dies, and precision components with complex geometries.

Grades
D2
A2
O1
H13

Black CNC machined part, showcasing details from online CNC machining services.

Corrosion-resistant material suitable for precision industrial and medical parts.

Grades
304
316
316L
17-4 PH

Clear CNC machined part, showcasing online CNC machining services.

Used for structural and mechanical components requiring accurate profiles.

Grades
1018
1045
EN8

Black CNC machined mounting plates with rectangular cutouts for online CNC machining services.

Conductive lightweight metal for precision-cut components and fixtures.

Grades
6061
7075

Blue CNC machined part showing intricate design. Online CNC Machining Services.

Highly conductive material used for electrical and thermal applications.

Grades
C110
C101

Black CNC machined metal part with two holes, showcasing online CNC machining services.

Good conductivity and stable cutting behavior in Wire EDM.

Grades
C360
C260

Beige CNC machined plastic parts with holes, showcasing online CNC machining services.

High-strength material for aerospace and medical applications.

Grades
Grade 2
Grade 5

White plastic gear in a CNC machined mount. Online CNC machining services.

Extremely hard material used for cutting tools and wear-resistant components.

Grades
Cemented Carbide

Rapid Precision Trusted Global Partner

We are your trusted manufacturing partner. Precision Machining and Efficient Management Delivery of High-Accuracy Global Parts. We guarantee consistent quality and transparency with punctual and reliable lead times. 

We are with you every step of the way, from validating a design to mass production.

Network-wide parts produced
35 M+
Companies served
3000 +
Combinations of material, process, finish
options
4100 +
Supply regions to mitigat e risk & enhance delivery speed
3
Blue 3D globe with Africa and Europe visible, representing global CNC machining services.

All-in-One Your Reliable Manufacturing Partner

Design and Engineering Support

Our work begins with understanding your design with engineering clarity. Knowing that the starting point of every successful product is understanding the engineering aspect, we work with you to comprehend design needs, analyze the specifications, and make manufacturable parts. Our early risk assessments streamline revisions, contain costs, and deal with ever-decreasing performance variability.

Technicians assembling an injection mold with precision, wearing safety glasses.

Rapid Prototyping

Change concepts into real-life components fast and with ease. Rapid Precision services enable you to validate your design, test its functionality, and work out any remaining details before entering the production phase, allowing complete design confidence. Directly accompanying any design stage, fast production welcomes you to the design stage without demand to sacrifice precision.

Workers operating Sodick AQ560LS CNC machines in a factory setting.

Production and Manufacturing

When your design is production-ready, we make the transition to production seamlessly. Supporting low, medium, and high-scale production, we maintain the same quality, repetition, and precision in each manufacturing run. Adaptable workflows allow for smooth production transitions as demand increases.

Worker inspecting plastic parts from an injection molding machine for quality control.

Quality control and distribution

The meticulous nature of our work carries through all aspects of our business. Each component undergoes a thorough review to meet the required specifications and standards to be qualified for shipping. Following our extensive and streamlined order delivery process, we guarantee our customers receive parts that are ready to be joined and utilized for intended purpose in a timely fashion, without exception.

Technician operating Haitian plastics machinery, adjusting settings on a blue control panel.

How It Works – 3-Stages Workflow

We guarantee that CNC parts are delivered on time and that the process is completely transparent in the following 3 simple steps:

CNC machine operator entering data on the control panel. Relevant to Online CNC Machining Services.
Blue folder icon representing Aluminum Extrusion documents.

Upload Your Files

Instant prices with DFM feedback for many file types.

Blue factory icon with gears and smoke, representing aluminum extrusion manufacturing.

We Manufacture Your Parts

You can select from many materials and methods.

Blue globe with airplane orbiting, representing global travel and aluminum extrusion applications.

Tracking and Receiving Your Parts

View the QC documentation and inspection photographs.

Choose Us for Flexible Pricing and Quick Delivery

At Rapid Precision, we know price and timeline go hand in hand. Our CNC machining services can work around your budget and deliver on your deadline. Get a quote instantly and select the service to meet your requirements.

  • Competitive pricing with quality always remains.
  • Fast lead time to complete the project quickly.
Office with employees working on computers at desks. CNC Machining Services team.

Success Stories

Precision machined metal part, likely created using CNC machining services, with a smooth, polished finish.
Rocket Engine Parts Manufacture by us
Black plastic part, likely made with CNC machining services.
Rocket Engine Parts Manufacture by us
Abstract white sculpture, possibly a CNC Machining Services prototype.
Rocket Engine Parts Manufacture by us

Pros of Wire EDM

Industrial wire EDM machine cutting metal with water cooling in a factory

Frequently asked questions

Wire EDM is applied in requesting the cutting of difficult shapes in conductive materials with very small tolerances, particularly hardened metals.

Rapid Precision accepts steel, hardened tool steel, aluminum, copper, titanium and other conductive alloys.

Wire EDM has tolerances as low as -0.002mm making it suitable to precision tooling and parts.

No. Wire EDM is a non-contact process and therefore there is no cutting force and no thermal distortion on the part.

It can be used in high-precision prototypes and low-volume production runs in which accuracy is a requirement.

Quality Assurance & Compliance

Reliability in Every Part We Manufacture

We stay true to industry standards that have to do with quality and safety, like ISO 9001:2015 and AS9100. We assess and check every part multiple times to ensure that inspections have been done thoroughly and that we can offer no exceptions to your needs.

Quality assurance: Woman uses a coordinate measuring machine (CMM) for inspection.

What Makes Rapid Precision Different from Others

Instant Smart Quoting
Get quick pricing and DFM insights to optimize designs and reduce costs.
Blue chat bubbles with a lightning bolt icon, representing fast communication for CNC machining services.
Global Supply Network
Access our global manufacturing network for reliable solutions of all sizes.
Global CNC machining services network: Globe surrounded by cubes representing manufacturing locations.
Certified Quality Control
Strict inspection protocols for every part. We ensure 100% accuracy and high standards.
CNC Machining Services: Quality assurance badge and gear icon.
Fast Reliable Delivery
Punctual shipping for all custom orders. Your projects always stay on schedule.
CNC Machining Services: Package with checkmark and motion lines

Full-Scale Production Manufacturing

With our service, we offer commercially viable manufacturing solutions with the capacity for dependable, ongoing, and repeatable productions. Ranging from hundreds to thousands of units, we are able to produce consistent quantities with fine tolerances, excellent surface quality, and reliable delivery times. Our advanced machining centers allow for strict quality control enabling every batch to meet the performance standards required by your project.

 
CNC machining robot precisely working on a metal mold. Online CNC Machining Services.

End-to-End Solutions From Rapid Precision

Rapid Prototyping

With our CNC machining service, bringing your ideas is a thing of the past. We create prototypes with the functionality or you to improve your ideas with minimal to no impact on production.

Low Volume Production

High-quality production of machined parts is possible without the need for high volumes of parts. Our low-volume production service is tailored with high-volume flexibility to suit your early-stage product needs.

End-to-End Solutions

Your entire production workflow is managed by us from start to finish. Scheduled delivery is guaranteed for all projects regardless of complexity.

Ready To Get Started?

Rapid Precision brings your ideas to life. We stand beside your project all the way to production, manufacturing reliably to achieve repetitive outcomes with quality and on time.